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Could Martian concrete lay foundation for better 3D printing? – Daily Commercial News

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Researchers at Northwestern University have developed a Martian concrete made from materials found in abundance on the Red Planet.

The process of making and 3D printing structures could lead to astronauts living on Mars for up to a year and there’s hope their findings could impact construction on Earth.

PhD student Matthew Troemner, who is working with Gianluca Cusatis, a Northwestern University professor who pioneered the research, says NASA has been the inspiration behind the development of Marscrete.

NASA’s Mars One strategy is to robotically construct a human settlement on Mars starting in 2025 with humans arriving five years later.

There are challenges, clearly. The Apollo Lunar Module sustained astronauts on the moon for only 75 hours, but the Martian habitat must last a full year. Marscrete combines regolith (Martian soil) and sulphur liquefied by heating to 120 C to 140 C and the viscous slurry is then mixed via a screw extruder.

According to documents submitted to NASA, the design calls for a “3D-printable inner spherical shell and outer parabolic dome and an interior layout with separate wet rooms (lab, kitchen, bathroom) and dry rooms (bedrooms, workstations) to limit the resources needed for construction. Two hatch openings directly across from each other allow habitat units to easily connect and foster community.”

The layout was inspired by the NASA-funded HI-SEAS (Hawaii Space Exploration Analog and Simulation) project, a Mars flight crew training simulator.

JOEL WINTERMANTLE — Northwestern University Prof. Gianluca Cusatis announced in 2016 that the team had come up with a solution for creating a concrete-like construction material on Mars in response to NASA’s call for entrants. It is called Marscrete.

Cusatis announced in 2016 that they had come up with a solution for creating a concrete-like construction material on Mars in response to NASA’s call for entrants.

The initial formula used a simulated form of Martian soil created from Hawaiian volcanic ash by NASA for experimental purposes. Liquid molten sulphur, found in abundance on Mars, substitutes for water.

Sulphur concrete is already used on terra firm here on Earth and is a highly corrosion-resistant mix for nonstructural application but not so resilient to heat.

However, the initial testing found Marscrete is twice as strong as Earth sulphur-concrete mixes and, given the lower gravity on Mars, is more than suitable for sustainable structures while it also reacts to bond with the Martial sand.

“There’s no snow load on Mars of course,” says Troemner. “But there are intensive winds. However, the atmosphere is such that they are actually of lower intensity than here on Earth.”

One of the challenges, he says, has been to stiffen the mix so that it lays down with minimal slump, liquid enough to be 3D printed but stable enough to cure without shape shifting.

The idea is for a robotic arm, controlled by programming, to lay down a 2.5-by-2-inch tube of material, layer by layer, like toothpaste, allowing for details like access ports, until the structure is fully formed. While the external pressures aren’t overly problematic the interior pressure needs to be robust so the structure must be sound.

Since 2016, he says, the team has upped its game on the project and expanded their scope into a new formulation and is now designing the IT systems and remote robotic arm to effect 3D printing. Machines and materials would be sent first to remotely create structures and then humans would follow and test and use the structures.

After garnering interest from NASA the research slowed for lack of sponsorship and industry partnership, says Troemner. But around 2018 NASA launched more design challenges and the Northwestern team entered a virtual design for a structure and finished fifth out of a global field and a share of the $100,000 prize, the highest place of any other university.

“We were also competing against private companies with funds so we were thrilled,” he says.

With more interest came more partners and sponsors, he says, and soon Oracle, a massive IT company, was on board as were Chicago architects Skidmore Owings Merrill and others followed.

“Unfortunately, we were unable to produce a physical construction of a one-by-three-metre foundation because we’d been late getting started with the 3D,” he says, adding interest has also grown at the university with the team growing to two dozen students and faculty from several disciplines.

However, the concept and path to execution now have considerable traction while the mix is also advancing, now using material made from crushed Mohave desert boulders better approximating Martian sand which is primarily silica with aluminum oxide and other oxides.

Automation giant ABB is also on board now as the system required to 3D print structures on Mars takes shape.

To keep things safe, they’ve built a controlled environment where the prototype 1:3 scale robotics can operate remotely, sealed from humans because of the hot sulphur component. They’re pumping the molten sulphur and sand material separately and then mixing them at the nozzle for better mechanical logistics. They are now looking at adding one to three per cent polyethylene to the mix to provide more strength.

“NASA says that parts of the spacecraft can be repurposed on site,” says Troemner, adding that parts that may have foam packing materials or shields in the spacecraft can be shredded into fibres on site and added into the mix.

Shooting for the stars sounds esoteric, admits Troemner, but the immediate benefits of the learning from the research and investment could pay off on Earth first, making it a win-win.

“The backbone of all this research is for it being applicable on Earth,” he says, noting that large scale 3D printing of buildings has many applications and resolving issues such as the optimal size of aggregates that can be pumped and printed and how to insert conduits and rebar resolves many challenges.

“Sulphur concrete isn’t necessarily cost effective or environmentally friendly but for structures you need quickly, like for disaster relief or for the military to build temporary barracks, there are lots of options. It’s a matter of finding the right market.”

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Here’s how Helene and other storms dumped a whopping 40 trillion gallons of rain on the South

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More than 40 trillion gallons of rain drenched the Southeast United States in the last week from Hurricane Helene and a run-of-the-mill rainstorm that sloshed in ahead of it — an unheard of amount of water that has stunned experts.

That’s enough to fill the Dallas Cowboys’ stadium 51,000 times, or Lake Tahoe just once. If it was concentrated just on the state of North Carolina that much water would be 3.5 feet deep (more than 1 meter). It’s enough to fill more than 60 million Olympic-size swimming pools.

“That’s an astronomical amount of precipitation,” said Ed Clark, head of the National Oceanic and Atmospheric Administration’s National Water Center in Tuscaloosa, Alabama. “I have not seen something in my 25 years of working at the weather service that is this geographically large of an extent and the sheer volume of water that fell from the sky.”

The flood damage from the rain is apocalyptic, meteorologists said. More than 100 people are dead, according to officials.

Private meteorologist Ryan Maue, a former NOAA chief scientist, calculated the amount of rain, using precipitation measurements made in 2.5-mile-by-2.5 mile grids as measured by satellites and ground observations. He came up with 40 trillion gallons through Sunday for the eastern United States, with 20 trillion gallons of that hitting just Georgia, Tennessee, the Carolinas and Florida from Hurricane Helene.

Clark did the calculations independently and said the 40 trillion gallon figure (151 trillion liters) is about right and, if anything, conservative. Maue said maybe 1 to 2 trillion more gallons of rain had fallen, much if it in Virginia, since his calculations.

Clark, who spends much of his work on issues of shrinking western water supplies, said to put the amount of rain in perspective, it’s more than twice the combined amount of water stored by two key Colorado River basin reservoirs: Lake Powell and Lake Mead.

Several meteorologists said this was a combination of two, maybe three storm systems. Before Helene struck, rain had fallen heavily for days because a low pressure system had “cut off” from the jet stream — which moves weather systems along west to east — and stalled over the Southeast. That funneled plenty of warm water from the Gulf of Mexico. And a storm that fell just short of named status parked along North Carolina’s Atlantic coast, dumping as much as 20 inches of rain, said North Carolina state climatologist Kathie Dello.

Then add Helene, one of the largest storms in the last couple decades and one that held plenty of rain because it was young and moved fast before it hit the Appalachians, said University of Albany hurricane expert Kristen Corbosiero.

“It was not just a perfect storm, but it was a combination of multiple storms that that led to the enormous amount of rain,” Maue said. “That collected at high elevation, we’re talking 3,000 to 6000 feet. And when you drop trillions of gallons on a mountain, that has to go down.”

The fact that these storms hit the mountains made everything worse, and not just because of runoff. The interaction between the mountains and the storm systems wrings more moisture out of the air, Clark, Maue and Corbosiero said.

North Carolina weather officials said their top measurement total was 31.33 inches in the tiny town of Busick. Mount Mitchell also got more than 2 feet of rainfall.

Before 2017’s Hurricane Harvey, “I said to our colleagues, you know, I never thought in my career that we would measure rainfall in feet,” Clark said. “And after Harvey, Florence, the more isolated events in eastern Kentucky, portions of South Dakota. We’re seeing events year in and year out where we are measuring rainfall in feet.”

Storms are getting wetter as the climate change s, said Corbosiero and Dello. A basic law of physics says the air holds nearly 4% more moisture for every degree Fahrenheit warmer (7% for every degree Celsius) and the world has warmed more than 2 degrees (1.2 degrees Celsius) since pre-industrial times.

Corbosiero said meteorologists are vigorously debating how much of Helene is due to worsening climate change and how much is random.

For Dello, the “fingerprints of climate change” were clear.

“We’ve seen tropical storm impacts in western North Carolina. But these storms are wetter and these storms are warmer. And there would have been a time when a tropical storm would have been heading toward North Carolina and would have caused some rain and some damage, but not apocalyptic destruction. ”

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Follow AP’s climate coverage at https://apnews.com/hub/climate

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Follow Seth Borenstein on Twitter at @borenbears

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Associated Press climate and environmental coverage receives support from several private foundations. See more about AP’s climate initiative here. The AP is solely responsible for all content.

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‘Big Sam’: Paleontologists unearth giant skull of Pachyrhinosaurus in Alberta

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It’s a dinosaur that roamed Alberta’s badlands more than 70 million years ago, sporting a big, bumpy, bony head the size of a baby elephant.

On Wednesday, paleontologists near Grande Prairie pulled its 272-kilogram skull from the ground.

They call it “Big Sam.”

The adult Pachyrhinosaurus is the second plant-eating dinosaur to be unearthed from a dense bonebed belonging to a herd that died together on the edge of a valley that now sits 450 kilometres northwest of Edmonton.

It didn’t die alone.

“We have hundreds of juvenile bones in the bonebed, so we know that there are many babies and some adults among all of the big adults,” Emily Bamforth, a paleontologist with the nearby Philip J. Currie Dinosaur Museum, said in an interview on the way to the dig site.

She described the horned Pachyrhinosaurus as “the smaller, older cousin of the triceratops.”

“This species of dinosaur is endemic to the Grand Prairie area, so it’s found here and nowhere else in the world. They are … kind of about the size of an Indian elephant and a rhino,” she added.

The head alone, she said, is about the size of a baby elephant.

The discovery was a long time coming.

The bonebed was first discovered by a high school teacher out for a walk about 50 years ago. It took the teacher a decade to get anyone from southern Alberta to come to take a look.

“At the time, sort of in the ’70s and ’80s, paleontology in northern Alberta was virtually unknown,” said Bamforth.

When paleontogists eventually got to the site, Bamforth said, they learned “it’s actually one of the densest dinosaur bonebeds in North America.”

“It contains about 100 to 300 bones per square metre,” she said.

Paleontologists have been at the site sporadically ever since, combing through bones belonging to turtles, dinosaurs and lizards. Sixteen years ago, they discovered a large skull of an approximately 30-year-old Pachyrhinosaurus, which is now at the museum.

About a year ago, they found the second adult: Big Sam.

Bamforth said both dinosaurs are believed to have been the elders in the herd.

“Their distinguishing feature is that, instead of having a horn on their nose like a triceratops, they had this big, bony bump called a boss. And they have big, bony bumps over their eyes as well,” she said.

“It makes them look a little strange. It’s the one dinosaur that if you find it, it’s the only possible thing it can be.”

The genders of the two adults are unknown.

Bamforth said the extraction was difficult because Big Sam was intertwined in a cluster of about 300 other bones.

The skull was found upside down, “as if the animal was lying on its back,” but was well preserved, she said.

She said the excavation process involved putting plaster on the skull and wooden planks around if for stability. From there, it was lifted out — very carefully — with a crane, and was to be shipped on a trolley to the museum for study.

“I have extracted skulls in the past. This is probably the biggest one I’ve ever done though,” said Bamforth.

“It’s pretty exciting.”

This report by The Canadian Press was first published Sept. 25, 2024.

The Canadian Press. All rights reserved.

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The ancient jar smashed by a 4-year-old is back on display at an Israeli museum after repair

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TEL AVIV, Israel (AP) — A rare Bronze-Era jar accidentally smashed by a 4-year-old visiting a museum was back on display Wednesday after restoration experts were able to carefully piece the artifact back together.

Last month, a family from northern Israel was visiting the museum when their youngest son tipped over the jar, which smashed into pieces.

Alex Geller, the boy’s father, said his son — the youngest of three — is exceptionally curious, and that the moment he heard the crash, “please let that not be my child” was the first thought that raced through his head.

The jar has been on display at the Hecht Museum in Haifa for 35 years. It was one of the only containers of its size and from that period still complete when it was discovered.

The Bronze Age jar is one of many artifacts exhibited out in the open, part of the Hecht Museum’s vision of letting visitors explore history without glass barriers, said Inbal Rivlin, the director of the museum, which is associated with Haifa University in northern Israel.

It was likely used to hold wine or oil, and dates back to between 2200 and 1500 B.C.

Rivlin and the museum decided to turn the moment, which captured international attention, into a teaching moment, inviting the Geller family back for a special visit and hands-on activity to illustrate the restoration process.

Rivlin added that the incident provided a welcome distraction from the ongoing war in Gaza. “Well, he’s just a kid. So I think that somehow it touches the heart of the people in Israel and around the world,“ said Rivlin.

Roee Shafir, a restoration expert at the museum, said the repairs would be fairly simple, as the pieces were from a single, complete jar. Archaeologists often face the more daunting task of sifting through piles of shards from multiple objects and trying to piece them together.

Experts used 3D technology, hi-resolution videos, and special glue to painstakingly reconstruct the large jar.

Less than two weeks after it broke, the jar went back on display at the museum. The gluing process left small hairline cracks, and a few pieces are missing, but the jar’s impressive size remains.

The only noticeable difference in the exhibit was a new sign reading “please don’t touch.”

The Canadian Press. All rights reserved.

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